ielinedesignmodule培訓教材(存儲版)

　　

【正文】 mean the most effective way ? search for used but good equipment thru ww work ? sometime greater investment might be required upfront for different product life cycle Business Perspective ? On the importance of “a simple system that is flexible, scalable and modular in a cost effective manner with minimum waste for Jabil’s dynamic business environment”… Ken Pinkley Philosophy/Approach As a group, let’s respond to the Business Perspective … ? What can you do to ensure that the engineers develop a simple system that is “flexible, scalable and modular in a cost effective manner with minimum waste for our customers and for Jabil”? ? standardize the approaches ? coach our customers on cost effective processes ? make use of the suppliers for newer and more cost effective technologies ? make the target/objective be visible to all engineers ? help others to practice lean manufacturing as well ? make others to understand wastes and valueadd Line Design A new customer has signed a contract with Jabil. The workcell manager is asking you to develop a plan that outlines all the information that you need to know and how your team will design a mechanical assembly back end for new product “X”. Assume that this is a Low Volume High Mix product. More specifically she is asking you to outline: ? What information will you need in order to start the design? (Document using a bulleted list format that describes the information you’ll need to assess and successfully design a line.) ? What series of steps will you take to convert that information into meaningful data? (Looking for a list, step 1 …, step 2…, etc.) ? What kind of IE tools will you use to develop a line design? (At each of the steps listed above, what IE tools would you remend to use?) You have 20 minutes to … ? Discuss and Document your ideas ? Summarize your outes to the entire Group, explaining any exceptions/differences ? Group Leaders use mark up tools whenever possible Case Study One Approach Case Study One: Approach Line Design ? What information will you need in order to start the design? (Document using a bulleted list format that describes the information you’ll need to assess and successfully design a line.) ? What series of steps will you take to convert that information into meaningful data? (Looking for a list, step 1 …, step 2…, etc.) ? What kind of IE tools will you use to develop a line design? (At each of the steps listed above, what IE tools would you remend to use?) Information Data Conversion Steps IE TOOLS ? BOM ? Test plan ? Machines/equipment spec ? TAKT/cycle time ? Product metrics ? Yields ? Quality amp。 modularity ? avoid waste and NVA ? focus on processes ? ability of IEs to analyze data, which separated us from other functional Line Design In Teams … So once we have determined our TAKT time based on MOST, the forecast, the previous baseline and information … ? What do we do next? ? How? ? List the steps? ? What key elements would you include in your instructions to your Engineers to interpret and organize this information? You have 15 minutes … Breakout Exercise: Line Design ? What do we do next? ? How? ? List the steps? ? What key elements would you include in