軸向柱塞泵畢業設計說明書(留存版)

　　

【正文】 ure of the oil for Hydraulic system. It is indispensable core ponents for each hydraulic system. It is very important to select a reasonable hydraulic pump, because it can effectively Reduce the energy consumption of the hydraulic system, improve system efficiency, reduce noise, improve performance and ensure reliable operation of the system. This design analysis axial piston pump. It mainly analyzed the classification of axial piston pump, on which the structure, such as the structure type of the plunger, the structure type of slipper and oil pan structure type carried out analyzed and designed, including stress analysis and calculation of their too. At the same time, the selection of materials and checking the cylinder is also critical, the type of variable institutional classification was also analyzed in this paper, finally, Drawing parts drawing and installing Assembly body use the drawing software of solidworks, and drawing them after interference testing. The future development of piston was also discussed in this paper. KEYWORDS: axial, piston pump, design and calculation, solidworks i 目錄 摘要（中文） .............................................................. I 摘要（英文） ............................................................. II 1緒論 .................................................................... i 引言 ............................................................... 1 軸向柱塞泵國內外研究現狀與發展方向 ................................. 1 2直軸式軸向柱塞泵工作原理與性能參數 ...................................... 3 直軸式軸向柱塞泵工作原理 ........................................... 3 直軸式軸向柱塞泵主要性能參數 ....................................... 4 排 量、流量、容積效率與結構參數 ............................... 4 222?? 扭矩與機械效率 ............................................... 5 功率與效率 ................................................... 6 3直軸 式軸向柱塞泵運動學及流量品質分析 .................................... 6 柱塞運動學分析 ..................................................... 6 柱塞行程 S ................................................... 7 柱塞運動速度分析 V ........................................... 7 柱塞運動加速度 a .............................................. 7 滑靴運動分析 ....................................................... 8 瞬時流量及脈動品質分析 ............................................. 9 脈動頻率 .................................................... 11 脈動率 ...................................................... 11 4柱塞泵主要部件的設計與受力分析 ......................................... 12 柱塞設計與受力分析 ................................................ 12 柱塞結構形式 ................................................ 12 柱塞結構尺寸設計 ............................................ 12 柱塞受力分析 ................................................ 13 滑靴受力分析與設計 ................................................ 16 滑靴受力分析 ................................................ 16 滑靴設計 .................................................... 18 滑靴結構型式與結構尺寸設計 .................................. 19 配油盤受力分析與設計 ............................................. 22 配油盤設計 .................................................. 22 配油盤受力分析 .............................................. 23 ii 驗算比壓 P 、比功 Pv ........................................ 26 缸體設計 .......................................................... 27 缸體的穩定性 ................................................ 27 缸體主要結構尺寸的確定 ...................................... 27 斜盤力矩分析 ...................................................... 29 柱塞液壓力矩 1M ............................................. 30 過渡區閉死液壓力矩 2M ....................................... 30 回程盤中心預壓彈簧力矩 3M ................................... 32 滑靴偏轉時的摩擦力矩 4M .................................... 32 柱塞慣性力矩 5M ............................................. 33 柱塞與柱塞腔的摩擦力矩 6M ................................... 33 斜盤支承摩擦力矩 7M ......................................... 33 斜盤與回程盤回轉的轉動慣性力矩 8M .......................... 33 斜盤自重力矩 9M ............................................. 33 5柱塞回程機構設計與變量機構 ............................................. 34 柱塞回程機構設計 .................................................. 34 變量機構 ......................................................... 35 6 SolidWorks 三維制圖 .................................................... 36 Solidworks 簡介 .................................................. 36 主要零件三維圖與工程圖 ........................................... 37 柱塞的三維圖與工程圖 ........................................ 37 滑靴的三維圖與工程圖 ........................................ 37 配油盤的三維圖與工程圖 ...................................... 38 缸體的三維圖與工程圖 ........................................ 39 軸向柱塞泵的裝配體 ............................................... 40 結論 ..................................................................... 41 參考文獻 ................................................................. 42 致謝 ..................................................................... 43 1 1 緒論 引言 軸向柱塞泵 /馬達是液壓系統中重要的動力元件和執行元件，廣泛地應用在工業液壓和行走液壓領域，是現代液壓元件中使用最廣的液壓元件之一。他主要從配油盤的結構上對流量脈動進行了全面的分析研究。實驗結果指出實驗系統與有真正磨損的柱塞泵相比，其流壁脈動、壓力脈動相當一致，這就為進一步的深入研究提供了一定的數據依據。本文中取 ?? = 。 功率與效率 不計各種損失時，泵的理論功率 tbN 2tb b tb ghN p Q nM??? ? ?615002 3 . 1 4 0 . 0 4 7 1 0 7 3 7 960tbN k w? ? ? ? ? ? 泵的實際輸入功率 brN 為 12br gb bmN nM? ?? ? ?61 5 0 0 12 3 . 1 4 0 . 0 4 3 1 0 7 4 1 96 0 0 . 9 1brN k w? ? ? ? ? ? ? 定義泵的總效率 ? 為輸出功率 bcN 與輸入功率 brN 之比，即 0 .9 5 0 .9 1 0 .8 6tbv b mbrNN? ? ?? ? ? ? ? 上式表明，泵總效率為容積效率與機械效率之積。橢圓的長，短軸分別為 9 長軸 ? ?22 5 3 .2c o s fRb m m??? 短軸 ? ?2 2 50fa R m m?? 設柱塞在缸體平面上 A點坐標為 sinfxR ?? cosfyR ?? 如果用極坐標表示則為 矢徑 2 2 2 2 21 c o shfR x y R tg ??? ? ? ? 極角 ? ?2 2 50fa R m m?? 滑靴在斜盤平面 xoy??? 內的運動角速度 h? 為