ie項(xiàng)目組精益生產(chǎn)1(編輯修改稿)

　

【文章內(nèi)容簡(jiǎn)介】 工作是維護(hù)人員的重點(diǎn)！ 工 位 器 具 / 操 作 準(zhǔn) 備 工 藝 標(biāo) 準(zhǔn) 板 Tools, Machine Equipment Status 1. Containerization Status Check List 1. Methods Analysis Status Check List 1. Quality/Errorproofing Status Check List 1. Ergonomics Status Check List 1. Workplace A Option A Option B Option C Workplace B Workplace C Option A Option B Option C Option A Option B Option C 產(chǎn) 品 工 藝 物 流 狀 態(tài) Status and Issues Ergonomics (Ergo) Quality/Errorproofing (Q/EP) Meth ds Analysis (MA) Containerization (C) Tools, Machines, and Equipment (TME) Category Issue Description Owner Date Resolution and Date Key: Blank(no color) Area not yet addressed Red Area does not meet requirements。 needs action Yellow Area does not meet requirements。 action in process, resolution pending Green Area meets requirements Process/Operation_______________ Status and Issues Ergonomics (Ergo) Quality/Errorproofing (Q/EP) Meth ds Analysis (MA) Containerization (C) Tools, Machines, and Equipment (TME) Category Issue Description Owner Date Resolution and Date Key: Blank(no color) Area not yet addressed Red Area does not meet requirements。 needs action Yellow Area does not meet requirements。 action in process, resolution pending Green Area meets requirements Process/Operation_______________ Status and Issues Ergonomics (Ergo) Quality/Errorproofing (Q/EP) Meth ds Analysis (MA) Containerization (C) Tools, Machines, and Equipment (TME) Category Issue Description Owner Date Resolution and Date Key: Blank(no color) Area not yet addressed Red Area does not meet requirements。 needs action Yellow Area does not meet requirements。 action in process, resolution pending Green Area meets requirements Process/Operation_______________ Weld Liquid Trap Foam Stuff Mold Canister 5 Machines 60 sec/2pcs 6 sec/pc cool 30 min Bracket Assembly Pack Part. Volume Weld Liquid Trap Foam Stuff Mold Canister 5 Machines 60 sec/2pcs 6 sec/pc cool 30 min Bracket Assembly Pack Part. Volume SCALE: 1/8?1 INNER CONE STOCK CART OUTER CONE STOCK CART ~12攛 24攛 8擧 CONTAINER (~140PCS30MIN) 30 DEG TILT。 28?FROM FLOOR ON CART FOR RESTOCK ~12攛 30攛 8擧 CONTAINER(~140PCS30MIN) 30DEG TILT。 28?FROM FLOOR ON CART FOR RESTOCK FIXT FIXT ENDCONE ASSY STATION MAT MATERIAL 12攛 18攛 6?cont. ~160 pcs ROTARY TABLE 1 2 3 4 5 6 7 8* AUTO UNLOAD 9* GET INNER CONE PLACE INNER CONE TO FIXTURE GET MAT RING PLACE MAT RING TO FIXTURE PLACE MAT RING TO INNER CONE GET OUTER CONE PLACE OUTER CONE TO FIXTURE PLACE OUTER CONE TO ASSEMBLY PLACE ASSEMBLY TO ROTARY TABLE FIXT. GET BANNER SWITCH GET BANNER SWITCH RELEASE BANNER SWITCH RELEASE BANNER SWITCH LEFT HAND RIGHT HAND 1 2 3 4 5 6 7 8 9 CYCLE ACTIVITY NONCYCLIC DELAY ITEMS 1. RESTOCK INNER CONES 2. RESTOCK OUTER CONES 3. CHANGEOVER FIXTURES 4. RESTOCK MAT MAT扡 5. CHANGE FINISHED STOCK 6. 7. FREQ 1/30 min 1/30 min E 1/30 min E ERGONOMICS Potential risk factors at point of assembly Force Hand pressure to engaga Repetition 2 reps / min Posture Avoid finger push Mech stress conc. edge of endcone Posture Bend to restock from bskt at point of restock: SCALE: 1/8?1 INNER CONE STOCK CART OUTER CONE STOCK CART ~12攛 24攛 8擧 CONTAINER (~140PCS30MIN) 30 DEG TILT。 28?FROM FLOOR ON CART FOR RESTOCK ~12攛 30攛 8擧 CONTAINER(~140PCS30MIN) 30DEG TILT。 28?FROM FLOOR ON CART FOR RESTOCK FIXT FIXT ENDCONE ASSY STATION MAT MATERIAL 12攛 18攛 6?cont. ~160 pcs ROTARY TABLE 1 2 3 4 5 6 7 8* AUTO UNLOAD 9* GET INNER CONE PLACE INNER CONE TO FIXTURE GET MAT RING PLACE MAT RING TO FIXTURE PLACE MAT RING TO INNER CONE GET OUTER CONE PLACE OUTER CONE TO FIXTURE PLACE OUTER CONE TO ASSEMBLY PLACE ASSEMBLY TO ROTARY TABLE FIXT. GET BANNER SWITCH GET BANNER SWITCH RELEASE BANNER SWITCH RELEASE BANNER SWITCH LEFT HAND RIGHT HAND 1 2 3 4 5 6 7 8 9 CYCLE ACTIVITY NONCYCLIC DELAY ITEMS 1. RESTOCK INNER CONES 2. RESTOCK OUTER CONES 3. CHANGEOVER FIXTURES 4. RESTOCK MAT MAT扡 5. CHANGE FINISHED STOCK 6. 7. FREQ 1/30 min 1/30 min E 1/30 min E ERGONOMICS Potential risk factors at point of assembly Force Hand pressure to engaga Repetition 2 reps / min Posture Avoid finger push Mech stress conc. edge of endcone Posture Bend to restock from bskt at point of restock: SCALE: 1/8?1 INNER CONE STOCK CART OUTER CONE STOCK CART ~12攛 24攛 8擧 CONTAINER (~140PCS30MIN) 30 DEG TILT。 28?FROM FLOOR ON CART FOR RESTOCK ~12攛 30攛 8擧 CONTAINER(~140PCS30MIN) 30DEG TILT。 28?FROM FLOOR ON CART FOR RESTOCK FIXT FIXT