制造業(yè)新產(chǎn)品導(dǎo)入流程(編輯修改稿)

　

【文章內(nèi)容簡介】 t table for scrapped andl reworked parts for ECN Completed cost BOMl6. Sourcing amp。 Qualification Coordinator部品認(rèn)證 /本地化協(xié)調(diào)人 Work with purchasing team and planning team to distinguish parts into “can be localized “ or “ can not be localized” according to BOM? Develop localization plan for future和采購與計(jì)劃一起識(shí)別BOM中的元件是否可以本地化？制定本地化計(jì)劃。 Setup schedule for all sourcing items and submit it to NPI Project leader in time at project beginning. This schedule should include measurable goal. – sourcing plan, sample delivery/ approval plan.在項(xiàng)目開始前為所有部品認(rèn)證 /本地化事宜設(shè)定計(jì)劃時(shí)間表，遞交報(bào)告給新產(chǎn)品領(lǐng)導(dǎo)人。這個(gè)計(jì)劃時(shí)間表應(yīng)當(dāng)包括可衡量的目標(biāo)—本地化計(jì)劃，樣品遞交和批準(zhǔn)計(jì)劃。 Submit weekly report to NPI Project Leader amp。 NPD planner before local weekly meeting on time during production preparation period, attend weekly meeting to discuss present status. Submit daily report to NPI Project Leader in time during each phase production such as beta build, pilot run and ramp up run.在準(zhǔn)備階段，需要在每個(gè)本地周會(huì)前按時(shí)向新產(chǎn)品領(lǐng)導(dǎo)人和計(jì)劃員提交進(jìn)展周報(bào)，參與周會(huì)時(shí)討論現(xiàn)在的狀態(tài)。在試生產(chǎn)期間需要提交每天的狀態(tài)報(bào)告。 Attend weekly meeting with Ramp。D side出席與研發(fā)中心的周會(huì) Monitor parts release status, push Ramp。D release all parts before pilot run.監(jiān)控元件的發(fā)布狀態(tài)，推動(dòng)研發(fā)部門在正式試生產(chǎn)前發(fā)布所有的元件 Coordinate qualification team member to update sourcing items status in material tracking sheet weekly before each phase production such as beta build, pilot run and ramp up run. During production period, need update material status daily in time.協(xié)調(diào)部品認(rèn)證/本地化團(tuán)隊(duì)內(nèi)部，及時(shí)更新材料跟蹤表格中的本地化部件狀態(tài)。頻率：每次試生產(chǎn)前為每周，在試生產(chǎn)前一周起為每天。 Coordinate qualification team member on parts verification with NPI manufacturing engineer during pilot run period. After verification, submit CTQ (critical dimension/items check list) for critical parts to Vendor Improvement department and Quality Assurance department. The check list is baseline of ining quality check for 1st batch raw material for ramp up.協(xié)調(diào)部品認(rèn)證/本地化團(tuán)隊(duì)內(nèi)部和新產(chǎn)品導(dǎo)入工程師一起在試生產(chǎn)期間確認(rèn)部品。在確認(rèn)后，向供應(yīng)商改善部門和品質(zhì)保證部門關(guān)鍵部品的關(guān)鍵尺寸/條目檢查表。這個(gè)檢查表是爬坡生產(chǎn)原材料進(jìn)料檢驗(yàn)的依據(jù)。 Develop tooling plan制定模具計(jì)劃Output Sourcingl amp。 Localization Plan Weekly Report for preparationl Daily Report from 1 week aheadl of each build Updated Material tracking sheetl Critical dimension/itemsl check list for critical parts Tooling planl7. NPD Planner新產(chǎn)品計(jì)劃員 Work with NPI Project Leader and NPD engineer to set each phase production plan during new product introduction period.和新產(chǎn)品項(xiàng)目領(lǐng)導(dǎo)人/新產(chǎn)品工程師一起制定每個(gè)試生產(chǎn)的計(jì)劃。 Release MRS to production line and warehouse before each phase in time during new product introduction period.在每次試生產(chǎn)前發(fā)放物料請(qǐng)求清單給生產(chǎn)線和倉庫 Modify items phantom attribute after alternative(Cell)BOM copy , If it is necessary如有需要，在cell BOM 復(fù)制后修改虛擬階屬性 NPD material planner is responsible to do and update material shortage report based on BOM物料計(jì)劃負(fù)責(zé)制作物料需求表, 供采購提供物料交貨狀態(tài) NPD material planner will follow up all ECO/ECN and update it into MRS or CBSR (Material tracking sheet)物料計(jì)劃負(fù)責(zé)跟蹤所有的ECO/ECN的變化,并及時(shí)更新到物料需求表或缺料表(物料跟蹤表)中 Planner will be responsible to do system backflush set up before Pilot and mass production計(jì)劃負(fù)責(zé)系統(tǒng)的前期設(shè)定,以便生產(chǎn)線做backflush Planner will be responsible to supply monthly demand based on munication with NPD corp’s planner計(jì)劃負(fù)責(zé)提供成品需求計(jì)劃,以便采購備料. Planner will arrange pilot run schedule based on manpower and material, will coordinate with MFG to finish pilot on time.計(jì)劃根據(jù)生產(chǎn)線人力,物料情況安排試產(chǎn),并跟催生產(chǎn)的進(jìn)度Output Primaryl Material Tracking sheet ( orCBSR, Can build shortage Report for Ramp up)l New product manufacturing plan for each build Updated Material trackingl sheet regarding parts and usage MRS ( Material Request Sheet )l Backl flush routing set up FG weekly and monthly demandl8. Test Engineer測試工程師 Discuss with Ramp。D and Corp test engineer to determine test fixture / BON (Bed of Nail) delivery plan.與研發(fā)部門和總部的測試工程師一起制定測試設(shè)備/測試工裝的到達(dá)計(jì)劃 Complete DFT (Design for testing) review with Ramp。D and Corp test engineer during alpha and beta build if it is necessary.如果有需要，與研發(fā)部門和總部的測試工程師一起在alpha 和 beta 制造時(shí)完成DFT審核。 Estimate andimprove test capacity估計(jì)和改善測試生產(chǎn)能力 Set up test fixtures/BONs hardware before pilot run and assist Corp test engineers on test software development during pilot run.在試生產(chǎn)之前安裝測試設(shè)備、針床等硬件設(shè)施，在試生產(chǎn)中輔助總部測試工程師制定和調(diào)試測試程序 Create Test WI before mass production (rump up).在量產(chǎn)前創(chuàng)建測試操作指導(dǎo)書 Record Label information into label printing system在標(biāo)簽打印系統(tǒng)中錄入新產(chǎn)品標(biāo)簽信息。 Work with Platform engineer amp。 repair technician to gather and analyse any problem during production.和產(chǎn)品（平臺(tái)）工程師/維修技術(shù)員一起收集和分析問題 Work with platform engineer, quality engineer and NPD manufacturing engineer to create DPU report according to quality plan in NPD DB.和產(chǎn)品（平臺(tái)）工程師，質(zhì)量工程師，新產(chǎn)品導(dǎo)入工程師一起根據(jù)質(zhì)量計(jì)劃創(chuàng)建DPU報(bào)告。 The Microprocessor programming for new project. It including programmer set up and get firmware file from design engineer.為新項(xiàng)目設(shè)定微處理器程序，包括編程器的設(shè)定和固件文件的設(shè)定 Check the calibration status of the test equipments and tools for new projectbefore Beta and Pilot run.在Beta 和試生產(chǎn)前檢查測試儀器和工具的校驗(yàn)狀態(tài)。 Complete NPD step on time及時(shí)完成NPD數(shù)據(jù)庫中的步驟Output Test fixture / BON (Bed of Nail)l delivery plan Label information upload in label printing systeml Testl WI amp。 Procedure NPD DB224。 Cpk analyse report for ICTl9. Production Manufacturing Engineer生產(chǎn)部制造工程師 He/She will join in NPI team before pilot run at least.他/她至少應(yīng)該在試生產(chǎn)前加入新產(chǎn)品導(dǎo)入團(tuán)隊(duì)。 Assist NPImanufacturing engineer on time study and line balance during pilot run and ramp up run輔助新產(chǎn)品工程師在試生產(chǎn)和量產(chǎn)初期進(jìn)行時(shí)間研究和生產(chǎn)線平衡。 Work with whole NPI team on achieving quality target during ramp up build.和整個(gè)新產(chǎn)品導(dǎo)入團(tuán)隊(duì)一起在爬坡生產(chǎn)期間達(dá)成質(zhì)量目標(biāo)。 Take over product from NPI period to mass production period smoothly.在量產(chǎn)后從新產(chǎn)品導(dǎo)入部門順利地接收產(chǎn)品。Output Time study and line balancel Report Take over Planl10. Quality Engineer質(zhì)量工程師Study product during each phase production such as beta build, pilot run,在每次試生產(chǎn)中研究/學(xué)習(xí)產(chǎn)品和流程。Develop good/bad visual inspection document during during each phase production such as beta build, pilot run.在每次試生產(chǎn)中制定和完善好/壞目視檢測文件。Submit quality report after each phase production such as beta build, pilot run,在每次試生產(chǎn)中遞交質(zhì)量報(bào)告 160