全員生產保養tpm培訓課件(編輯修改稿)

　

【文章內容簡介】 essure due to unreliable sensorsManual operation instead of automaticLow quality of maintenanceDifferent workstyles of operationsSource: Workshop 。 Client team expertsDifferent materials of valvesDirty waterProduction of valves with different specificationsMen人Material料Method法Machine機Low quality of filtersLow quality of filtersChips in the pipesChips in the 20230822MOUME006VN1wme715個為什么分析法 BACKUPSource: Workshop 。 Client team expertsChips in the pipesNo removing of chips after counterboring machineCleaning device is not working properlyWater does not wash out chipsWaterguns are not adjustedWrong design of the cleaning device?Install cleaning device with 3 waterguns like in shop IV? Use higher waterpressure?Install device with 3 like in shop ?Cause of breakdown 1st why 2nd why 3rd why 4th why 5th whyImprovement ideas20230822MO UME006VN1wme72去除掉根本原因的行動計劃Source: Workshop 。 Client team experts№ Action Frequency ResponsibilityDeadline/Duration Status12345678Identification of technical restrictionsAnalyzing the market (fitting system) and costsDecision making process in the plantBuying of equipmentInstallation and adjustmentCheck/control the effect of new machineCheck of system and adjustmentMaintenance of system111114 weeks, weeklyWeeklyIf deviations recognized by operatorDemuh .KoctuhDemuh + Koctuh + head of shopPurchasingTechnical departmentOperatorOperatorMaintenance department3 days(together with 1)Next steering mittee25 days1 – 7 days1 month……………………22HE project activities 2023Copyright 169。 ? For internal use only ? Property of Danfoss Business System數據收集 搜集如下信息 :–清潔工作–保養任務–潤滑任務–執行任務的時間–設備損失 49%2%19%4%18%8%生產 等待設備停機 保養清理 開機23HE project activities 2023Copyright 169。 ? For internal use only ? Property of Danfoss Business System用于設備停機和可靠性問題的逐步改進的兩種典型方法給予根本原因分析得數據收集 清潔 車間檢查24HE project activities 2023Copyright 169。 ? For internal use only ? Property of Danfoss Business System目的 : 方法 : 清潔 檢查方法（通過解決根本原因和早期異常檢測） 2. 改善工作環境1. 將機器清潔到理想狀態2. 減少清潔的需求通過消除污染源3. 建立暫時的清理 /檢查標準4. 定義清潔 /檢查手續和角色5. 執行和審核清潔 /檢查6. 通過消除根本原因來提高25HE project activities 2023Copyright 169。 ? For internal use only ? Property of Danfoss Business System清理成為了 檢查檢查成為了 發現發現成為了 機會為什么要清潔機器 ?26HE project activities 2023Copyright 169。 ? For internal use only ? Property of Danfoss Business System清理期間 (成雙的 )1. 找到問題或者改進區域2. 書寫標簽 (名字，號碼，發現 /想法 ) 3. 清潔區域4. 給區域放置標簽 (貼在板子上 )4. 給選定區域拍照片清理之后 (成組的 )1. 在機器周圍行走，成雙的應用標簽。2. 集體討論可行的改進意見3. 3. 將標簽內容和意見記錄在 3C表上4. 回到團隊會議室，回顧 3C表和行動確認。在車間如何標記問題27HE project activities 2023Copyright 169。 ? For internal use only ? Property of Danfoss Business System使用 3C表并使用標準和明確方法記錄問題關切 原因 措施28HE project activities 2023Copyright 169。 ? For internal use only ? Property of Danfoss Business System在車間檢查和清理時，找到標簽離開去做29HE project activi