mfgr——tpm(編輯修改稿)

　

【文章內容簡介】 of manufacture ? 產品的生產年份 ? Type of machine? Condition? (Good / Fair / Poor) ? 機器類型？狀況？（好 /一般 /差） ? Does Operator PM process exists (Has a service card been created?) ? 是否有操作員生產性維護程序（是否有服務卡？） ? Does Maintenance PM process exist (Does a written maintenance task list exist?) ? 是否有維護生產性維護程序（是否有記錄的維護任務表？） ? Has the machine undergone initial cleaning? ? 機器是否經過最初的清潔？ ? Has machine been assessed for safeguarding per SP008? (EHS items) ? 機器是否經過安全裝置 SP008評估？（ EHS項） ACTION ITEM 1: Assess All Equipment (cont.) 行動內容 1：評估所有設備（待續） M A C H I N I N GSaf et y P lan 2023A R EA : 0 0 7M A C H I N E C A T A G O R YB R A S S T A G Y E A R T Y P E E Q U I PG E N . C O N D . G O O D / F A I R / P O O RB 3124 88 B r i d g e p o r t G o o dB 3004 85 H a r d i n g e G o o dB E 1 5 0 7 5 58 W a r r e n S p i n P i t P o o rB E 6 0 4 9 1 87 S h a d o w g r a p h G o o dB E 7 6 3 1 2 91 B a l a n ce co n t r o l l e r G o o dB 3168 90 B o st o G o o dB 2615 78 B o st o G o o dB 2548 75 Lapper G o o dB 3280 93 O ku m a G o o dB 3198 91 H a r r i so n m a n . l a t h e G o o d19 Possible Categories: 可能的分類： ? Good: Equipment which retains all of it’s original functions, accuracy and reliability. ? 好 ：設備保持所有原來的功能，精確并可靠。 ? Average: Equipment which has lost some of it’s original functions or accuracy. It’s output normally meets the required specifications. ? 一般 ：設備喪失了一些最初的功能或精確度。其產品符合要求的規范。 ? Poor: Equipment which is no longer accurate or reliable. In order to produce acceptable output, this equipment requires operator intervention well beyond the original level. ? 差： 設備不再精確或可靠。為了生產出可接受的產品，要求操作員對設備進行超出原有水平的干涉。 ACTION ITEM 1: Assess All Equipment (cont.) 行動內容 1：評估所有設備（待續） 20 ACTION ITEM 2: Write MachineSpecific Lockout Procedures Lockout procedures must be written and implemented for each machine ? General procedures are in effect for Sullair ? Procedures need to be written jointly with facilities maintenance 21 行動內容 2: 將 特殊鎖定程序寫在機器上 鎖 定程序必須寫在每臺 機器上并予以執行 ? 一 般程序適用于壽力公司 ? 程序 必須與設備維護 共同寫下來 22 ACTION ITEM 3/4: Operator Walkaround and PM Schedule on 100% A/B ? Operator PM defined for 100% of Category A and B machines – A book or sheet exists which defines the daily/weekly/monthly Operator PM tasks – Include safety equipment operation (guards, limit switches, etc.) in Operator PM. ? Operator PM conducted faithfully (1 month prior to audit) on all Equipment for which it is defined. Rev: B Revision Date: 3/ 25/98 Operator Preventive Maintenance Service Card Machine: Okuma LC30, 4 Axis, BT 3054 Daily PM Tasks 1. Check running sight. 2. Check and fill Waylube: Vactra 2. 3. Check tramp oil and scrounger. Empty tramp oil if required. 4. Check and fill coolant: PML 9333. Weekly PM Tasks: Do Daily tasks and the following: 1. Check and fill spindle lube: DTE 24. 2. Check and fill air lubricator: DTE 24. (Shut off and drain air to fill) 3. Check motor fan filter (Change if necessary): Cat. 030058. 4. Check and fill hydraulic tank: DTE 24. 5. Check roll filter (Change if needed): Cat. 027793. Monthly PM Tasks: Do all tasks on this sheet. 1. Grease chuck fittings, 1 shot. 2. Grease 1 fitting, 2 shots, both turrets. 3. Clean air filter. 4.